ALPHR UK
Letchworth, Hertfordshire, SG6 1UG
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End of Line Testing Automation
End of Line Testing Automation for Reliable Automotive Production
ALPHR Technology is proud to offer standard and special-purpose solutions to assemble and test a wide range of products for a variety of industry sectors. We have years of experience in End of Line Testing, supported by a team of dedicated engineers and directors to provide solutions to fit your business needs perfectly.
Bespoke Solutions
End of Line Testing is a critical process for many manufacturers, reducing errors and defects and improving the quality of products and services. ALPHR offers flexible, scalable assembly and testing solutions for many electronic products, including:
Control boxes
Instrument clusters
On Board Charging units (OBC)
Battery Monitoring Systems (BMS)
Battery testing
Motors and Inverters
PWM control valves
Solenoid valves
Rail network relays
In-car entertainment systems
Through constant development and innovation, ALPHR’s control platform provides industry leading data collection, product communication, traceability, and the creation of results algorithms, providing comprehensive, real-time analysis, enabling our customers to make informed, data-driven decisions.
By working closely with our customers to fully understand their specific requirements, ALPHR can provide End of Line Test solutions across a broad spectrum of testing processes, including:
PWM signal control
Current measurement
Voltage measurement
Frequency measurement
Leak and Flow testing
Programmable AC voltage control
Programmable DC voltage control
Bi-directional communication with various products
Resistance measurement
Speed of switching in relays
Drop-in and drop-out voltage/currents
Hysteresis measurements and calculation
Automated End of Line (EOL) testing plays a vital role in ensuring product reliability, safety, and performance. ALPHR’s systems help manufacturers achieve consistent results while improving efficiency across production lines.
Key Benefits:
- Improved Quality – Detects faults early to prevent defective units from leaving the line.
- Reduced Costs – Minimises scrap, rework, and warranty claims through reliable fault detection.
- Higher Throughput – Speeds up the testing process compared to manual inspection.
- Data-Driven Decisions – Real-time data collection enables continuous process improvement.
- Repeatability Across Sites – Standardised test systems ensure consistent results globally.
By investing in automated EOL testing, manufacturers gain tighter control over quality, reduce production risks, and build greater confidence in every product shipped.
If you have any questions about our electrical testing solutions, don’t hesitate to get in touch with ALPHR Technology today. Our team of experienced engineers is readily available to assist with any queries or provide detailed information, whether you’re located in the UK or anywhere else around the world. We take pride in offering prompt, reliable support and are committed to helping you find the right solutions to meet your specific needs.
Flexi Pod Automation
Designed to support modern production processes requiring robots, palletised assembly or rotary indexing tables, the Flexi-Pod utilises standard frames, and controls architecture to create a flexible, modular platform.
The Flexi-Pod can be supplied in a single or multi-station configuration, enabling a wide range of processes to be accommodated on a single platform, including automatic screwdriving, dispensing, laser marking, vision inspection, End-of-Line testing, pick & place, leak/flow testing, and assembly.
With a welded structure, the Flexi-Pod is designed to support up to two robots working simultaneously or up to a four-station rotary table.
The flexible, modular design allows additional stations to be easily added as production demands increase. Changes to tooling can be quickly implemented to accommodate new variants or changes to existing products.
Our Production Flexi-Pod Range
Shorter lead times, ease of maintenance, improved serviceability, reduced spares, quicker factory implementation, and a more cost-effective solution resulting in a quicker ROI are just some the benefits available with the Flexi-Pod.
Standard Flexi-Pods:
1000mm (W) x 1600mm (D)
Options include:
Monitor arm
SCADA HMI
Light guard or safety door
Centralised PLC control system for multiple stations, or individual PLC control system
Infeed/outfeed conveyor, 2 or 4 station rotary or operator workstation
No robot, one robot or twin robot
